Product Description
Product Description
Factory Price Torque 6250nm Slewing Drive Hydraulic Speed Transmission Planetary Gearbox Reducer for Truck Port Crane
| Max. Output Torque (N-m) | 6250 |
| Reduction Ratio | 53 |
| Brakes Torque (N-m) | 200 |
| Opening Pressure of Brakes (Mpa) | 1.8-2 |
| Hydraulic Motor | BM2-100 |
| Net Weight (kg) | 90 |
1) Compact size
2) Low noise3) High start-up and working efficiency
4) Easy installation, operation and maintenance
5) Various models for wide applications
6) One year warranty
7) Free components for replacement within warranty period
8) Professional and tailored solution for different requirements
9) Free technical support at any time
10) Customer training is available.
Product Application
Packaging & Shipping
Company Profile
HangZhou Chuangdong New Material Technology Co., Ltd. is located in HangZhou City, ZheJiang Province, China. The factory was established in 2008 and specializes in the research and development of planetary transmission technology products. The factory has complete equipment and strong processing capabilities, including boring machines, machining centers, gear shapers, CNC lathes, drilling machines, and other processing equipment. In addition, the inspection and testing equipment is complete, with main inspection methods such as metallographic and physicochemical examination, gear inspection, and finished product loading experiments.
The factory has successively developed a series of planetary transmission mechanisms in the fields of lifting machinery,exploration machinery, obstacle clearance machinery, aerial work vehicle machinery, marine machinery, petroleum machinery, and truck mounted cranes.
At present, our company’s main products include 8-100 ton hoisting and slewing mechanisms for truck cranes,
16-100 ton walking mechanisms for crawler cranes,
18-30 meter hoisting and slewing mechanisms for aerial work vehicles,
6-25 ton hydraulic winches and slewing mechanisms for truck mounted cranes,
And 1.5-30 ton IYJ series hydraulic winches widely used in obstacle clearing machinery, marine machinery, and petroleum machinery. The company actively cooperates with various main engine manufacturers to develop products, and also cooperates with ZheJiang Machinery Design Institute, ZheJiang University, HangZhou University of Technology and other universities to develop a series of refined and new products, which have won recognition from
the vast market.
In recent years, with the development and growth of domestic construction machinery, the company has closely followed the market situation, vigorously invested in equipment, built standardized factories, and continuously expanded and strengthened the company’s scale.
We welcome your cooperation.
Main Product
Certifications
FAQ
Q1. How to choose products that meet our requirements?
A: (1) Check out our store, find the right item, send me an inquiry and I’ll give you the details.
(2) If there is no suitable product in our store, please send us your technical drawings or work requirements, we can customize for you.
Q2. What is the payment period?
A: (1) Conventional design :30% prepayment, balance before loading.
(2) Custom design :50% prepayment, balance before loading.
(3) Payment terms shall be negotiated according to the order.
Q3. What is delivery time?
A: (1) For common models in stock, the delivery time is 5-7 days.
(2) The delivery time for custom models and new products is 30-40 days.
Q4. What information should I provide before you recommend suitable products and quotations for me?
A: (1) Intended use of the winch (including working conditions)
(2) Cable (kn/ kg/lb)
(3) Line speed (m/min)
(4) Barrel capacity/rope length (m)
(5) Rope diameter (if any)
(6) Oil pressure and oil flow (if any)
(7) Other special requirements
Q5. How about after-sales service?
A: (1) All spare parts are delivered free of charge during the guarantee period.
(2) Beyond the guarantee period, all spare parts are provided at the lowest production cost.
(3) The shelf life is 1 year, but our service is the entire service life of the product.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Crane |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 600/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2024-05-17
China factory CZPT Truck Parts Manual Steering Gear Box 8-98110220-0 (8981102200) Genuine Quality with Good quality
Product Description
Isuzu Truck Parts Manual Steering Gear Box 8-98115710-0 (8981157100) Genuine Quality
| Product Name | Power steering gearbox | OEM P/N | 8981157100 |
| Material | steel | Application | ISUZU |
| Quality type | OEM / Copy | Warranty | 12 mouths |
| Sample | Avaliable | Min. order | 1pcs |
| Certificat | ISO9001 / TS16949 | Port | HangZhou |
| Packing | Neutral Packing /per your request | Place of origin | China |
| Delivery terms | EXW, FOB, CFR, CIF, CPT etc. | Payment | T/T, L/C, Western Unin, Payple |
Packaging & Shipping:
Company profile:
ZheJiang Man Truck International Trading Co.,Ltd. has focused on export truck parts and engineering machinery parts for over 5 years. It covers truck of Sinotruck, Shacman, Foton, JAC, FAW, Xihu (West Lake) Dis.feng, Iveco, Sany, Hino, CHINAMFG etc., enginering machinery of SDLG, Liugong, Shantui, Komastu etc., and Engine of Cummins, WEICHAI, Yuchai, Xichai etc.
Most of parts are exported to south east Asia, Middle of Asia, Aferica etc.
Our warehouse covers area more than 2000 square meters, with 26 employees and 300 square CHINAMFG of office.
We warmly welcome the friend from all over the world to visit our company and make further cooperation.
Customers from all over the world:
FAQ:
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral boxes and brown cartons. If you have legally registered patent,
we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your delivery time?
A: Generally, it will take 3-7 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
If you are interested in our products, please feel free to contact:
Ms. Betty Zhang
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Gearbox |
|---|---|
| Material: | Steel |
| Certification: | ISO, CE, ASTM, JIS |
| Automatic: | Manual |
| Standard: | Standard |
| Condition: | New |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-05-14
China Standard CZPT Ec480d Walking Gearbox Gear Bearing Excavator Spare Parts Motor Transmission Gearbox gearbox engine
Product Description
Our Advantage
1.Quick response within 12 hours
2.Accept small order(MOQ:1pcs)
3.Custom service.Unusual packaging,standard packing or as customer required
4.Excellent after-sales service
5.Strict quality control system.100% factory testing and inspection personnel in accordance with international standards for the high-frequency sampling, to ensure the quality of products manufacture d
6.Accept ODM&OEM
| Reducer Model | Applicable Machine Model | Motor Install Hole | Housing Install Hole | Shaft Pinion Gear Diameter | Shaft Pinion Gear Height | Shaft Pinion No. Teeth | Weight/kg | ||
| A | B | C | H | Z | |||||
| GS11A05 | SDLG6205-6210Rotary | φ282 | 8-M14 | φ360 | 11-φ22 | φ194 | 91 | 25 | 144.47 |
| GS11A06 | Hyundai215vs Rotary | φ224 | 4-M16 | φ360 | 11-φ22 | φ194 | 88 | 25 | 154.42 |
| GS11A09 | Yuchai230 Rotary | φ224 | 4-M16 | φ360 | 10-φ22 | φ192 | 94 | 25 | 154.25 |
| GS11A08 | Yuchai21Ton Rotary | φ282 | 8-M14 | φ360 | 10-φ22 | φ192 | 94 | 13 | 145.38 |
| GS11A02 | Cheryl20Ton Rotary | φ282 | 8-M14 | φ360 | 10-φ22 | φ192 | 94 | 13 | 145.25 |
| GS11A10 | XCMGXE210 Rotary | φ224 | 4-M16 | φ360 | 10-φ22 | φ192 | 94 | 13 | 155.72 |
Product Parameters
| EXCAVATOR | MODELS | |||||
| CATERPILLA*R | E70 | E70B | E70B-7 | E70C | E120 | E140B |
| E200B | E240 | E240B | E300B | E305 | E311 | |
| E312 | E312B | E312C | E315 | E315B | E315C | |
| E325 | E325B | E330 | E330B | E330C | E340B | |
| E450 | ||||||
| PC SERIES | PC45 | PC50 | PC50-2 | PC50-5 | PC55 | PC90 |
| PC60 | PC60-2 | PC60-3 | PC60-5 | PC60-6 | PC60-7 | |
| PC100 | PC100-3 | PC100-5 | PC100-6 | PC150 | PC150-3 | |
| PC120 | PC120-3 | PC120-5 | PC120-6 | PC150-5 | ||
| PC200-1 | PC200-2 | PC200-3 | PC200-5 | PC200-6 | PC200-7 | |
| PC220-1 | PC220-3 | PC220-5 | PC220-7 | PC75 | PC80 | |
| PC300-3 | PC300-5 | PC300-6 | PC300-7 | |||
| PC400 | PC400-3 | PC400-6 | PC450 | PC450-6 | ||
| HITACHI– | EX60-1 | EX60-2 | EX60-3 | EX60-5 | EX60-6 | EX70 |
| EX100 | EX100-2 | EX80-5 | EX135 | EX160-1 | ||
| EX120 | EX120-2 | EX120-5 | EX120-6 | EX120-7 | ||
| EX200-1 | EX200-2 | EX200-3 | EX200-5 | EX200-6 | EX210-1 | |
| EX220-1 | EX220-2 | EX220-3 | EX220-5 | EX220-6 | EX270 | |
| EX300-1 | EX300-2 | EX300-3 | EX300-5 | EX330 | ||
| EX400 | EX400-3 | EX450 | EX450-5 | EX500-3 | ||
| ZX55 | ZX120 | ZX200 | ZX230 | |||
| UH04 | UH07-5 | UH07-7 | UH160 | KH120-2 | ||
| KATO | HD55 | HD100 | HD140 | HD140-3 | ||
| HD250 | HD250-1 | HD250-2 | HD250G | HD250-7 | ||
| HD300 | HD307 | HD400 | HD400-2 | HD400-5 | HD400-7 | |
| HD450 | HD450-2 | HD450-7 | HD450SE | HD400SEM | ||
| HD550 | HD550-2 | HD550-3 | HD550-5 | HD550-7 | ||
| HD700-2 | HD700-5 | HD700-7 | HD770-1 | HD770-2 | ||
| HD800-1 | HD800-2 | HD800-5 | HD800-7 | HD820 | ||
| HD880-1 | HD880-2 | HD880-5 | HD900-5 | HD900-7 | HD1880-1 | |
| HD1220 | HD1250 | HD1250-5 | HD1250-7 | HD120-7(6D102) | ||
| KOBELCO | SK09 | SK50 | SK55 | SK130 | SK135 | SK160 |
| SK60 | SK60-3 | SK60-6 | SK60-7 | SK70-6 | SK55 | |
| SK100-1 | SK100-3 | SK100-5 | SK120 | SK120-3 | SK120-5 | |
| SK200-1 | SK200-2 | SK200-3 | SK200-5 | SK200-6 | SK200-6E | |
| SK200-7 | SK210-6 | SK220-1 | SK220-3 | SK230 | SK230-6E | |
| SK230-8 | SK260 | SK300 | SK310 | SK310-3 | SK330 | |
| SK330-8 | SK450-1 | |||||
| SUMITOMO | SH30 | SH40 | SH60 | SH75 | SH100 | SH130 |
| SH120 | SH120A1 | SH120-3 | SH120-6 | SH120A3 | ||
| SH200 | SH200A1 | SH200A3 | SH220 | SH260 | SH265 | |
| SH280 | SH280DJ | SH280EJ | SH280F2 | SH280FG-2 | SH280FG | |
| SH300 | SH340 | SH340EJ | SH340F1 | SH340F2 | SH350 | |
| SH160 | SH160-2 | SH430 | SH430FJ | LS280 | SH915 | |
| HYUNDAI | R55 | R60 | R80-8 | R130 | R170 | R180 |
| R200 | R200-5 | R210 | R210-3 | R210-5 | ||
| R220 | R220-5 | R300 | R250 | R250-5 | ||
| R305-7 | R310 | R320-7 | R335-7 | |||
| DAEWOO | DH55 | DH60 | DH60-5 | DH200-5 | ||
| DH220-2 | DH220-3 | DH220-5 | DH225-7 | DH250-7 | DH220-7 | |
| DH258-7 | DH280 | DH300 | ||||
FAQ
1: When will ship my order ?
Once we get confirmation of payment, we will try the best to ship order within 24 hours
2: How long to prepared the goods?
We have many stock for each iterm. so dont woride .we have enought stock for u
3: Which shipment you can supply?
By sea, by air or by express (DHL, FEDEX ,TNT,UPS,EMS)
4.How long does it take to clients address ?
The normal delivery time is 4-5 days .depending 1 which country u are in
5.How can i know my order it already shipping ?
When the goods shipping , i will email u for tracking number for goods. if by sea or by air , i can offer bill of lading to u
6.If i was not satisfied with the products, can i return goods ?
Yes . we offer exchanged and repair serve in the warranty time . please /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 8 Months |
| Type: | Rotary Gearbox |
| Samples: |
US$ 88/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2024-05-14
China Professional Reduction Cum Pinion Gear Box, for Steel Rolling Mill supplier
Product Description
Product Description
Product Description
1) According to the different strength and performance, we choose the steel with strong compression;
2) Using Germany professional software and our professional engineers to design products with more reasonable size and better performance; 3) We can custom ize our products according to the needs of our customers,Therefore, the optimal performance of the gear can be exerted under different working conditions;
4) Quality assurance in every step to ensure product quality is controllable.
Product Parameters
| Parameters | Values |
| Application | Reducer |
| Maximum Diameter | 4000MM |
| Maximum Modulus | 55 |
| Maximum Length | 6000MM |
| Max Tooth Surface Accuracy | 5 Degree |
Detailed Photos
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Video Technical Support, Online Support Transport |
|---|---|
| Warranty: | 12 Month |
| Customized: | Customized |
| Condition: | New |
| Type: | Gear Shaft |
| Certification: | ISO, CE |
| Customization: |
Available
| Customized Request |
|---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2024-05-08
China Standard Irrigation Equipment Accessories Electrical Parts Gear Box components of gearbox
Product Description
Detailed Photos
Certifications
Our Advantages
We specialize in exporting agricultural tires and related irrigation equipment accessories.
The following are the common export types, which also contain various models of tires, wheels and inner tubes such as 14.9-24 and 16.9-24. We will ship the goods after the assembly is completed.
If you have any relevant needs, please feel free to contact us.
Trust us.
We are professionals.
FAQ
Why choose HARVEST TYRE (harvestyre )
1). Various Patterns for your difference using: 40+ different patterns for more than 20 sizes
2). Excellent Quality: Obtained ISO9001, ISO14001, DOT, ECE, REACH, SMARK, EMARK, LABEL, GCC, SONCAP, LATU, INMETRO etc.
3). Rich experience: since 1996 in this field more than 18 years
4). Top quality Raw matterial: Best natural rubber from Thailand and Malaysia;
Cabon black from CABOT,BEKAERT STEEL CORD……etc.
5). Quick delivery time: within 2-3 weeks after confirm the orders
6). Competitive price compared with others with same quality
7). Comfortable after-sales service
8). Great Supports for marketing
Irrigation equipment accessories Electrical Parts GEAR BOX
Irrigation equipment accessories Electrical Parts GEAR BOX
Irrigation equipment accessories Electrical Parts GEAR BOX
Any need let me know on Time.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Agricultural Machinery |
|---|---|
| Function: | Speed Changing |
| Hardness: | Hardened Tooth Surface |
| Type: | Worm Gear Box |
| Min Qty: | 10pieces |
| HS: | 8483409 |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2024-05-06
China Professional Cast Iron Gear Box – Gearbox for Agriculture Machinery at The Best Price car gearbox
Product Description
Product Description
1. Material: Gray Iron or Ductile Iron;
Gray iron HT200-350 (GG20-35, FC200-350);Ductile Iron QT400-QT600(GGG40-GGG60,FCD400-FCD600)
2. Surface treatment: Shot blast, painting; Heat treatment is optional;
3. Custom according to your drawing, specification or samples;
|
Material |
Gray Iron Casting/Ductile Iron Casting |
|
Process |
Resin sand casting/shell mold casting/investment + CNC machining |
| Casting Tolerance | CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process |
|
Casting surface roughness |
Ra 12.5-25 um |
|
Casting weight range |
3kg to 2.5tons per piece |
|
Casting Size |
As Requirement/As drawing |
|
Machining surface roughness |
As Requirement |
|
Material standard |
GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
|
Surface treatment |
KTL (E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing, Powder coating, and Nickel plating. |
|
Service available |
OEM & ODM |
|
Quality control/Testing facility |
Sectrometer, tensile test machine, hardness test machine,metallographic microscope. 100% inspection |
|
Application |
Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery,construction, valves and pumps, electric machine, hardware, power equipment, and so on. |
Product Parameters
Mechanical character
| Grey Iron Grade in GB 9439 Gray iron Castings | |||
| Gray Iron Grade | Single Specimen Tensile Strength σb≥/Mpa |
Wall Thickness /mm |
Tensile Strength σb≥/Mpa |
| HT100 | 100 | >2.5~10 | 130 |
| >10~20 | 100 | ||
| >20~30 | 90 | ||
| >30~40 | 80 | ||
| HT150 | 150 | >2.5~10 | 175 |
| >10~20 | 145 | ||
| >20~30 | 130 | ||
| >30~40 | 120 | ||
| HT200 | 200 | >2.5~10 | 220 |
| >10~20 | 195 | ||
| >20~30 | 170 | ||
| >30~40 | 160 | ||
| HT250 | 250 | >2.5~10 | 270 |
| >10~20 | 240 | ||
| >20~30 | 220 | ||
| >30~40 | 200 | ||
| HT300 | 300 | >10~20 | 290 |
| >20~30 | 250 | ||
| >30~40 | 230 | ||
| HT350 | 350 | >10~20 | 340 |
| >20~30 | 290 | ||
| >30~40 | 260 | ||
| Ductile Iron Grade in GB1348 Ductile Iron Castings | ||||
| Iron Grade | Wall Thickness /mm |
Tensile Strength(Min Mpa) | Yield Strength(Min Mpa) | elongation % Min |
| QT400-18A | >30~60 | 390 | 250 | 18 |
| >60~200 | 370 | 240 | 12 | |
| QT400-15A | >30~60 | 390 | 250 | 15 |
| >60~200 | 370 | 240 | 12 | |
| QT500-7A | >30~60 | 450 | 300 | 7 |
| >60~200 | 420 | 290 | 5 | |
| QT600-3A | >30~60 | 600 | 360 | 3 |
| >60~200 | 550 | 430 | 1 | |
| QT700-2A | >30~60 | 700 | 400 | 2 |
| >60~200 | 650 | 380 | 1 | |
| Gray Iron Material Grades | ||||||||
| Country | Standard | Equivalent Grades of Grey Iron (Gray Cast Iron) | ||||||
| ISO | ISO 185 | 100 | 150 | 200 | 250 | 300 | 350 | – |
| China | GB 9439 | HT100 | HT150 | HT200 | HT250 | HT300 | HT350 | – |
| USA | ASTM A48 | – | NO.20 | NO.30 | NO.35 | NO.40 | NO.50 | NO.55 |
| NO.25 | NO.45 | NO.60 | ||||||
| Germany | DIN 1691 | GG10 | GG15 | GG20 | GG25 | GG30 | GG35 | GG40 |
| Austria | ||||||||
| European | EN 1561 | EN-GJL-100 | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 | |
| Japan | JIS G5501 | FC100 | FC150 | FC200 | FC250 | FC300 | FC350 | – |
| Italy | UNI 5007 | G10 | G15 | G20 | G25 | G30 | G35 | – |
| France | NF A32-101 | – | FGL150 | FGL200 | FGL250 | FGL300 | FGL350 | FGL400 |
| UK | BS 1452 | 100 | 150 | 200 | 250 | 300 | 350 | – |
| India | IS 210 | – | FG150 | FG200 | FG260 | FG300 | FG350 | FG400 |
| Spain | UNF | – | FG15 | FG20 | FG25 | FG30 | FG35 | – |
| Belgium | NBN 830-01 | FGG10 | FGG15 | FGG20 | FGG25 | FGG30 | FGG35 | FGG40 |
| Australia | AS 1830 | – | T150 | T220 | T260 | T300 | T350 | T400 |
| Sweden | SS 14 01 | O110 | O115 | O120 | O125 | O130 | O135 | O140 |
| Norway | NS11 100 | SJG100 | SJG150 | SJG200 | SJG250 | SJG300 | SJG350 | – |
| Ductile /Nodular Cast Iron Material Grades | ||||||||
| Country | Standard | Equivalent Grades of Ductile iron (SG Iron, Nodular Graphite Iron) | ||||||
| ISO | ISO 1083 | 400-15 | 450-10 | 500-7 | 600-3 | 700-2 | 800-2 | 900-2 |
| 400-18 | ||||||||
| China | GB 1348 | QT400-18 | QT450-10 | QT500-7 | QT600-3 | QT700-2 | QT800-2 | QT900-2 |
| USA | ASTM A536 | 60-40-18 | 60-42-10 | 70-50-05 | 80-55-06 | 100-70-03 | 120-90-02 | – |
| 65-45-12 | 80-60-03 | |||||||
| Germany | DIN 1693 | GGG40 | – | GGG50 | GGG60 | GGG70 | GGG80 | – |
| Austria | ||||||||
| European | EN 1563 | EN-GJS-400-15 | EN-GJS-450-10 | EN-GJS-500-7 | EN-GJS-600-3 | EN-GJS-700-2 | EN-GJS-800-2 | EN-GJS-900-2 |
| EN-GJS-400-18 | ||||||||
| Japan | JIS G5502 | FCD400 | FCD450 | FCD500 | FCD600 | FCD700 | FCD800 | – |
| Italy | UNI 4544 | GS370-17 | GS400-12 | GS500-7 | GS600-2 | GS700-2 | GS800-2 | – |
| France | NF A32-201 | FGS370-17 | FGS400-12 | FGS500-7 | FGS600-2 | FGS700-2 | FGS800-2 | – |
| UK | BS 2789 | 400/17 | 420/12 | 500/7 | 600/7 | 700/2 | 800/2 | 900/2 |
| India | IS 1865 | SG370/17 | SG400/12 | SG500/7 | SG600/3 | SG700/2 | SG800/2 | – |
| Spain | UNF | FGE38-17 | FGE42-12 | FGE50-7 | FGE60-2 | FGE70-2 | FGE80-2 | – |
| Belgium | NBN 830-02 | FNG38-17 | FNG42-12 | FNG50-7 | FNG60-2 | FNG70-2 | FNG80-2 | – |
| Australia | AS 1831 | 300-17 | – | 500-7 | 600-3 | 700-2 | 800-2 | – |
| 400-12 | ||||||||
| Sweden | SS 14 07 | 0571 -02 | – | 0727-02 | 571-03 | 571-01 | 0864-03 | – |
| Norway | NS11 301 | SJK-400.3 | – | SJK-500 | SJK-600 | SJK-700 | SJK-800 | |
| SJK-400 | ||||||||
Company Profile
About Us
ZheJiang Shengrong High-end Equipment Manufacturing Industry Co., Ltd. is a professional Gray cast iron/Ductile iron foundry in ZheJiang province in China,We produce iron casting parts:Machinery Bases,Construction machinery parts, Industrial pump parts,Gearbox parts,Automotive parts,Agriculture machine parts and OEM part. We have passed quality management system ISO 9001 and IATF16949. Our factory is located in Maba Town, Xihu (West Lake) Dis. County, HangZhou City, ZheJiang province, covering an area of about 245 acres with new standardized factory building more than 200,000 square meters, office building of 6,000 square meters, more than 500 employees, including more than 100 technological engineer.
Our company produces ductile iron and gray cast iron series products, with an annual output of 80,000 tons,products are exported to the United States, Germany, Italy, Russia, Brazil, Vietnam, the Middle East and other regions.
Our company has a modern workshop, complete casting production equipment, advanced physical and chemical analysis, testing equipment, constantly importing the world’s advanced technology and a large number of professional technical personnel, expanding advanced production and testing equipment, so that make our products can meet the different requirements of customers
ZheJiang Shengrong does our best to provide high-quality foundry machinery parts for the market, Serves domestic and foreign customers with the most cost-effective products, and make our contributing to China’s foundry industry.
Technology
Gray/Ductile/Nodular Iron Casting Parts-Our Process
Investment Casting Resin Sand/Coated Sand Casting Shell Moulding
Detailed Photos
Our Equipment and Testing
Certifications
FAQ
How to order?
1:Before quotation, please send me requirement details:
Casting Iron grade and number; Testing rod specification;
Casting parts order quantity;
The detailed drawing to indicate the tollerance(size, weight), technology standard,roughness;
Offering mold-yes or no;
Machining requirement details;
Heat treament;
Shipping details if special;
Testing requirement -If need and details;
Other information if required
2: Small order and samples order is acceptable by our factory
Contact us for price and details now
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Chemical Hardening Sand |
|---|---|
| Casting Method: | Directional Crystallization |
| Sand Core Type: | Resin Sand Core |
| Application: | Machinery Parts |
| Machining: | CNC Machining |
| Material: | Iron |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-05-02
China best Excavator Final Drive Reduction Gear Box PC1000 PC1200 Travel Gearbox car gearbox
Product Description
Excavator Final Drive Travel Motor Travel Reduction Gearbox Assy
Factory Supplying Directly
Super Quality with Competitive Price!!!
Product Features:
| Product Name: | PC200 PC200-1 PC200-3 PC200-5 Final Drive PC200-6 PC200-7 PC200-8 PC210 PC220 E312 E320 E330 F80 F100 F130 F180 F220 F360 F420 F440 Zx00 Zx200-1 Zx200-2 Zx200-3 Zx200-5 ZAX200 ZAX230 EX200 EX220 EX270 EX300 EX400 Excavator Final Drive Travel Motor Assy Travel Gearbox For Sany/Doosan/Daewoo/Hyundai/Kobelco/Hitachi/Yuchai/Liugong/Kato etc |
| Material: | Steel |
| Colors: | Black, Yellow, Red, Blue, Gray etc |
| Condition: | 100% New |
| Warranty: | 6-12 Months |
| Package: | Wooden Case |
| Related Products: | Swing Motor,Swing Gearbox for Excavators |
For more than thousands types of final drive in stock!
Shipment immediately once order confirmed.
Confirming Dimensions With Us Before Ordering
Make Sure the Parts Matching with Your Machine
Strict Quality Control System
Original Factory, Quality Guarantted.
Choose us. You can buy better parts with good price!
Related Models:
| THE MODELS FOR EXCAVATOR | ||||||||
| FOR HITACHI | ||||||||
| EX40-1 | EX40-2 | EX55 | EX60 | EX60-2 | EX60-3 | EX60-5 | EX70 | EX75 |
| EX100 | EX110 | EX120 | EX120-1 | EX120-2 | EX120-3 | EX120-5 | EX130-1 | EX200-1 |
| EX200-2 | EX200-3 | EX200-5 | EX220-3 | EX220-5 | EX270 | EX300 | EX300-1 | EX300-2 |
| EX300-3 | EX300-5 | EX300A | EX330 | EX370 | EX400-1 | EX400-2 | EX400-3 | EX400-5 |
| EX450 | ZAX30 | ZAX55 | ZAX200 | ZAX200-2 | ZAX330 | ZAX450-1 | ZAX450-3 | ZAX450-5 |
| ZX110 | ZX120 | ZX200 | ZX200-1 | ZX200-3 | ZX200-5G | ZX200LC-3 | ZX210 | ZX210-3 |
| ZX210-5 | ZX225 | ZX240 | ZX250 | ZX270 | ZX300 | ZX330 | ZX330C | ZX350 |
| ZX450 | ZX450LC | ZX500 | ZX500LC | ZX520 | ZX670 | ZX690 | ZX870 | ZX130 |
| ZX170 | ZX170LC | ZX195 | ZX260 | ZX360 | ZX360LC | ZX400 | ZX470 | ZX490 |
| FOR KOMATSU | ||||||||
| PC20-7 | PC30 | PC30-3 | PC30-5 | PC30-6 | PC40-7 | PC45 | PC45-2 | PC55 |
| PC120-6 | PC130 | PC130-7 | PC200 | PC200-1 | PC200-3 | PC200-5 | PC200-6 | PC200-7 |
| PC200-8 | PC210-6 | PC220-1 | PC220-3 | PC220-6 | PC220-7 | PC220-8 | PC270-7 | PC202B |
| PC220LC-6 | PC220LC-8 | PC240 | PC300 | PC300-3 | PC300-5 | PC300-6 | PC300-7 | PC300-7K |
| PC300LC-7 | PC350-6/7 | PC400 | PC400-3 | PC400-5 | PC400-6 | PC400LC-7 | PC450-6 | PC450-7 |
| PC600 | PC650 | PC750 | PC800 | PC1100 | PC1250 | PC2000 | PC360 | PC460 |
| FOR CATERPILLAR | ||||||||
| E200B | E200-5 | E320D | E215 | E320DL | E324D | E324DL | E329DL | E300L |
| E320S | E320 | E320DL | E240 | E120-1 | E311 | E312B | E320BL | E345 |
| E324 | E140 | E300B | E330C | E120 | E70 | E322C | E322B | E325 |
| E325L | E330 | E450 | CAT225 | CAT312B | CAT315 | CAT320 | CAT320C | CAT320BL |
| CAT330 | CAT322 | CAT245 | CAT325 | CAT320L | CAT973 | CAT939C | CAT963C | CAT313 |
| CAT323 | CAT318 | CAT326 | CAT328 | CAT329 | CAT336 | CAT340 | CAT345 | CAT349 |
| FOR KOBELCO | ||||||||
| SK120-6 | SK120-5 | SK210-8 | SK210LC-8 | SK220 | SK220-1 | SK220-3 | SK220-5/6 | SK200 |
| SK200 | SK200 | SK200-3 | SK200-6 | SK200-8 | SK200-5/6 | SK60 | SK290 | SK100 |
| SK230 | SK250 | SK250-8 | SK260LC-8 | SK300 | SK300-2 | SK300-4 | SK310 | SK320 |
| SK330-8 | SK330 | SK350LC-8 | SK235SR | SK450 | SK480 | SK30-6 | ||
| FOR SUMITOMO | ||||||||
| SH120 | SH120-3 | SH200 | SH210-5 | SH200 | SH220-3 | SH220-5/7 | SH290-3 | SH350-5/7 |
| SH220 | SH280 | SH290-7 | SH260 | SH300 | SH300-3 | SH300-5 | SH350 | SH60 |
| FOR VOLVO | ||||||||
| EC160C | EC160D | EC180B | EC180C | EC180D | EC210 | EC210 | EC210B | EC240B |
| EC290 | EC290B | EC240 | EC55 | EC360 | EC360B | EC380D | EC460 | EC460B |
| EC460C | EC700 | EC140 | EC140B | EC160B | EC350 | EC350DL | EC480 | EC340 |
| FOR LIEBHERR | ||||||||
| R914 | R924 | R934 | R944 | R916 | R926 | R936 | R954 | R966 |
| R974 | R984 | |||||||
| FOR KUBOTA | ||||||||
| JH60-7 | JH115 | JH135 | JH161 | JH185 | ||||
| FOR DAEWOO | ||||||||
| DH200 | DH220-3 | DH220 | DH220S | DH280-2 | DH280-3 | DH55 | DH258 | DH130 |
| DH370 | DH80 | DH500 | DH450 | DH225 | DH150 | DH330 | DH400 | DH580 |
| FOR HYUNDAI | ||||||||
| R60-5 | R60-7 | R80-7 | R200 | R200-3 | R210 | R210-1 | R210-9 | R210LC |
| R210LC-7 | R225 | R225-3 | R225-7 | R250 | R250-7 | R290 | R290LC | R290LC-7 |
| R320 | R360 | R954 | R205 | R210-5 | R215 | R230 | R235 | R275 |
| R300 | R385 | R485 | ||||||
| FOR KATO | ||||||||
| HD512 | HD1430 | HD512III | HD820III | HD820R | HD1430III | HD700VI | HD1250VII | HD250SE |
| HD400SE | HD500SE | HD1880 | ||||||
| FOR DOOSAN | ||||||||
| DX225 | DX225LC | DX258 | DX300 | DX300LCA | DX420 | DX430 | DX140 | DX150 |
| DX220 | DX250 | DX255 | DX260 | DX370 | DX480 | DX520 | ||
| FOR SHXIHU (WEST LAKE) DIS.I | ||||||||
| SD13-2 | DH16J2XL | DH16J2LGP | SD16 | SD22 | SD32 | |||
| FOR CASE | ||||||||
| CX210 | CX210B | CX210C | CX210D | CX210LC | CX225 | CX235 | CX235C | CX240 |
| CX240C | CX245 | CX250 | CX250C | CX300 | CX300C | CX330 | CX330C | CX350 |
| CX350C | CX460 | CX460LC | CX470 | CX470C | CX490 | CX490D | CX700 | CX700B |
| CX750 | CX750D | |||||||
| FOR JCB | ||||||||
| JS200 | JS200SC | JS210 | JS210SC | JS220 | JS220LC | JS230 | JS230LC | JS240 |
| JS240LC | JS290 | JS290LC | JS300 | JS300LC | JS330 | JS330LC | ||
| FOR XCMG | ||||||||
| XE55DA | XE60DA | XE65DA | XE75DA | XE80C | XE80D | XE85C | XE85D | XE135D |
| XE155DK | XE150D | XE155D | XE200DA | XE200D | XE200C | XE205DA | XE215DA | XE215C |
| XE215D | XE215HB | XE225DK | XE230C | XE245DK | XE240D | XE260C | XE265C | XE270DK |
| XE305D | XE335DK | XE335C | XE370D | XE370DK | XE370CA | XE370C | XE380DK | XE470D |
| XE490DK | XE490CK | XE500HB | XE520DK | XE550DK | XE750D | XE750G | XE950D | XE950G |
| XE950DA | XE55 | XE60 | XE65 | XE75 | XE80 | XE85 | XE135 | XE150 |
| XE155 | XE200 | XE205 | XE215 | XE225 | XD230 | XE240 | XE245 | XE260 |
| XE265 | XE270 | XE305 | XE335 | XE370 | XE380 | XE470 | XE490 | XE500 |
| XE520 | XE550 | XE750 | XE950 | |||||
| FOR MITSUBISHI | ||||||||
| MS30 | MS110 | MS110-3 | MS110-5 | MS110-8 | MS180 | |||
| FOR SAMSUNG | ||||||||
| SE210 | SE280 | SE320 | ||||||
| FOR IHI | ||||||||
| IHI35 | IHI50 | IHI55 | IHI60 | IHI75 | ||||
| FOR YMMA | ||||||||
| YM15 | YM30 | YM35 | YM55 | YM65 | YM85 | |||
| FOR LIUGONG | ||||||||
| LG906C | LG907 | LG200 | LG220 | LG925 | LG934 | |||
Packing&Shipping
FAQ
1. You are a trader or a manufacture?
We are an industry and trade integration business.
2. How can I be sure the part will fit my excavator?
Give us correct model number/machine serial number/ any numbers on the parts itself.
Or measure the parts give us dimension or drawing.
3. How about the payment terms?
We usually accept T/T(Wire Transfer). other terms also could be negotiated.
4. What is your minimum order?
It depends on what you are buying. Normally, 1 pcs also can be suppllied.
5. What is your delivery time?
FOB HangZhou or any Chinese port : 20 days . If there are any parts in stock , our delivery time is only 1-5 days.
6. What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.
Contact Us:
| Freda Wang —————- Sales Manager ZheJiang XIHU (WEST LAKE) DIS.N MACHINERY CO., LTD. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Technical Support |
|---|---|
| Warranty: | 1 Year |
| Type: | Excavator Parts |
| Application: | Final Drive |
| Certification: | CE, ISO9001: 2000 |
| Condition: | New |
| Samples: |
US$ 499/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2024-04-23
China wholesaler Carbon Steel 45#/Copper/Brass Planetary Gearbox Gear Box Washing Machine Spare Parts supplier
Product Description
PRODUCT DETAILS
|
1 |
Name |
Precision gear |
|
2 |
Size |
Products can be customized. |
|
3 |
Manufacture Standard |
5-8 Grade ISO1328-1997. |
|
4 |
Material |
45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
|
5 |
Production Process |
The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different |
|
6 |
Heat Treatment |
Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the |
|
7 |
Testing Equipment |
Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
|
8 |
Certification |
GB/T19001-2016/ISO9001:2015 |
|
9 |
Usage |
Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, |
|
10 |
Package |
According to customer’s request |
COMPANY PROFILE
ZheJiang KSN Precision Forging Technology Development Co., Ltd.
It was established in 2005, located in HangZhou City, ZheJiang Province, is a professional manufacturer and exporter of precision forging products.
KSN focuses on different types of free forging, open forging and precision closed forging, has accumulated a lot of practical forging experience and technical support.
Nearly 95% of the products are exported to Europe, the United States, the Middle East, Southeast Asia and other countries.
PRODUCTION CAPACITY
TESTING CAPACITY
PRODUCTION PROCESS
PACKAGE
CUSTOMER PHOTOS
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2024-04-16
China Hot selling China Supplie Manual Override Declutchable Gear Box for Pneumatic Actuator car gearbox
Product Description
Description
HDM De-clutchable wormgear offers simple and reliable manual positioning of the valves, dampers and other quarter-turn devices when overriding existing pneumatic, electric or hydraulic quarter-turn actuators. All unit are suitable for both indoor and outdoor installation. The modular design is to provide the most efficient and effective solution to a full range of manual overriding requirements.
Main Product features
To engage manual operation, first pull out the lock handle and then rotate the clutch lever in anti-clockwise direction until engagement takes place. To return to automatic mode, first pull out the lock handle and then rotate the clutch lever in clockwise.
Remark:The bottom center of the HDM-4 is either F10/F14 or F10/F12
| New Manual Override | Countershaft | Valve Connection | Actuator Connection | ||||||||||
| b1 | N | b2 | M | D1 | 4-M1 | D2 | 4-M2 | E | D3 | 4-Φ1 | D4 | 4-Φ2 | |
| HDM-1 | 14 | 22 | 14 | 16 | Φ50 | 4-M6 | Φ70 | 4-M8 | 70*70 | Φ50 | 4-Φ6.5 | Φ70 | 4-Φ8.5 |
| HDM-2 | 17 | 22 | 17 | 18 | Φ70 | 4-M8 | Φ102 | 4-M10 | 95*95 | Φ70 | 4-Φ8.5 | Φ102 | 4-Φ10.5 |
| HDM-3 | 22 | 28 | 22 | 22 | Φ102 | 4-M10 | Φ125 | 4-M12 | 114*114 | Φ102 | 4-Φ10.5 | Φ125 | 4-Φ12.5 |
| HDM-4 | 27 | 32 | 27 | 30 | Φ102 | 4-M10 | Φ125 | 4-M12 | 129*129 | Φ125 | 4-Φ12.5 | Φ140 | 4-Φ16.5 |
| HDM-5 | 36 | 45 | 36 | 38 | Φ140 | 4-M16 | / | / | 156*156 | Φ140 | 4-Φ17 | Φ165 | 4-Φ21 |
| HDM-6 | 46 | 50 | 46 | 48 | Φ165 | 4-M20 | / | / | 160*160 | Φ165 | 4-Φ22 | / | / |
| New Manual Override | A | B | ΦC | F | T | Y | H | S | K | Ratio | Rated Input | Rated Onput |
| HDM-1 | 90 | 55 | Φ88 | 115 | 44 | 145 | 120 | 53 | 10 | 26:1 | Nm | 250Nm |
| HDM-2 | 125 | 64 | Φ110 | 135 | 62.5 | 178 | 133 | 56.5 | 13 | 28:1 | Nm | 450Nm |
| HDM-3 | 140 | 71 | Φ129 | 166 | 70 | 212 | 180 | 68.7 | 12.5 | 38:1 | Nm | 700Nm |
| HDM-4 | 188.5 | 93 | Φ174 | 202 | 94 | 280 | 195 | 84 | 15 | 54:1 | Nm | 1200Nm |
| HDM-5 | 222 | 110 | Φ205 | 245 | 110 | 315 | 225 | 92 | 15 | 80:1 | Nm | 2000Nm |
| HDM-6 | 252 | 120 | Φ275 | 280 | 125 | 320 | 252 | 102 | 15 | 78:1 | Nm | 3000Nm |
1. Question:What is your main products?
Answer:Our main products are Pneumatic Actuators, Electric Actuators, Actuated Valves And Valve actuators Accessories..
2. Question:Are you a trader or manufacturer ?
Answer: We are the pneumatic actuators and electric actuators manufacturer , we have ability to do the customization products with experienced team, And we have own factory and production line.
3. Question:How do your make the quality guarantee for actuators?
Answer:We have our own quality control system for incoming and outgoing of the materials, every product will be under controlled and tested before delivery to our customer , and we also provide 18 months guarantee ,beside we provide technical supporting .
4. Question:When can I receive the Price of valve actuators ?
Answer:We will give the Quotation Within 24 hours after we get your inquiry .Or Your can call or message us if it’s quite urgently.
5. Question:How to order our pneumatic actuators and electric actuators ?
Answer:Please send us your inquiry by Email, , etc. we need to know the following informations before giving the formal Quotation.
1) Product information in details, Quantity, Other requirements
2) Delivery time required
6. Question:How can I get a sample to check your quality?
Answer:Contact with our sales expert to arrange the sample delivery. Please send us the details of the sample before placing the order.
7. Question:Shall we pay the sample cost and transportation cost ?
Answer:We will provide the sample by free of charge. Your will bear the freight cost.
8. Question:How long to prepare the sample ?
Answer:Most of our products are under regular production and some of them we keep in stocks.
9. Question:How to delivery the sample to our place?
Answer:Your can provide your forwarders contacts if any, or we will arrange it for you.
10. Question:What about the delivery date if we place the formal order ?
Answer:Usually it takes 15~20days on the production .We know that on-time delivery is very crucial to our customers to meet dead-lines.
We monitor and expedite our supply chain to ensure that we delivery our products to our customers on-time all the time. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor |
|---|---|
| Function: | Change Drive Direction, Speed Changing |
| Layout: | Coaxial |
| Hardness: | Soft Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Double-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-04-12
China Standard Clbg Muti-Turn Electric Valve Reduction Gear Box for Plug Valve with Great quality
Product Description
CLBG muti-turn electric valve reduction gear box for plug valve
Product Description
The device is directly istalled on the gate valve, globe valve and other valve electric reduction device, the device adopts arc toothbevel gear and flat thrust bearing shaft, has the advantages of smooth operation, large torque, low noise, high efficiency. in alljoints, the sealing gasket is fully sealed to achieve the effect of waterproof and oil leakage, and the protection grade is lP65. Stemcover can be customized. Combined with all kinds of valve requirements and environment, there are CHINAMFG with electrioconnectionldouble stage with electric connection and other Products.
Here is the valve gear box ( worm gear reducer/worm reduction boxs) picture for your reference.
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Chenglei also provide the quarter turn electric actuator,multi-turn electric actuator,part turn electric actuator with worm gear reducer,electric linear actuator,electric valve actuator,electric damper actuator,ball valve electric actuator,butterfly valve electric actuator,gate valve electric actuator,globe valve electric actuator,valve worm gear box,on-off electric actuator,modulating electric actuator.
About Chenglei
1.We are the electric actuator and valve wormgear box experts since 2004.
More than 20 years industrial actuator experience.
2.We supply the complete industry valve & damper & CHINAMFG automation solution.
3.We have got the CCC/CE/EAC/IECex and SIL and CNEX explosion proof certificates.
4.Our electric actuator has the battery backup and bluetooth wireconnection and infrared remote control and split type remote control and the thermal motor protection and it can be under the extream temperature -60 ºC-70 ºC.
5.Our electric actuator have the part-turn and multi turn version.
6.On-off & Modulating control is available.
Why Choose US
| FAQ |
Q1.What about the lead time for the explosion proof motorized 360 degree multi-turn electric actuator for valve?
A:3-30 working days for mass electric actuator production.
Q2. Is it OK to print my logo on your 90 partial-turn electric actuator?
A: Yes. Please inform us formally before our electric actuator production.
Q3: Do you offer guarantee for the electric actuator?
A: Yes, we offer 18 months warranty to rotary electric actuator.
Q4:What is your MOQ for the electric actuator?
A: 1unit electric actuator.
Q4: How to deal with the rotary electric actuator faulty?
A: Firstly, Our electric actuator are produced in strict quality control system and the defective rate will be less than 0.2%.
Secondly, during the guarantee period, we will send electric actuator with new order for small quantity.
For defective batch electric actuator, we will repair electric actuator and resend electric actuator to you or we can discuss the solution including re-call according to real situation.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Valve |
|---|---|
| Function: | Speed Reduction |
| Layout: | Electric |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2024-04-08