Product Description
SA Series Helical Worm Gearbox with 1.5kw Explosion Proof Motor industrial helical gearbox
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Input Configurations |
Direct motor coupled |
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With IEC B5/B14 motor flange |
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With IEC B5/B14 motor mounted |
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With CZPT input shaft |
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Output Configurations
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Solid output shaft |
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Solid output shaft with flange |
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Hollow output shaft |
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Hollow output shaft with flange |
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Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF |
Foot- or flange-mounted |
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B5 or B14 flange-mounted |
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Solid shaft or hollow shaft |
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Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm |
Technical Data:
| Housing material | Cast iron/Ductile iron |
| Housing hardness | HBS190-240 |
| Gear material | 20CrMnTi alloy steel |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Input / Output shaft material | 42CrMo alloy steel |
| Input / Output shaft hardness | HRC25~30 |
| Machining precision of gears | accurate grinding, 6~5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | tempering, cementiting, quenching, etc. |
| Efficiency | 94%~96% (depends on the transmission stage) |
| Noise (MAX) | 60~68dB |
| Temp. rise (MAX) | 40°C |
| Temp. rise (Oil)(MAX) | 50°C |
| Vibration | ≤20µm |
| Backlash | ≤20Arcmin |
| Brand of bearings | China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK. |
| Brand of oil seal | NAK — ZheJiang or other brands requested |
Features
High modular design, flexible mounting mode.
Integrated casting housing,compact dimension, stable transmitting and low noise level.
Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
Advanced gear grinding and modified profile, high loading support and more safe operation.
High efficiency and save power.
Save cost and low maintenance.
Specification
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Model |
Shaft Dia. mm |
Horizontal Center Height mm |
External Flange Dia. mm |
Power (kw) |
Ratio (i) |
Nominal Torque (Nm) |
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Solid Shaft |
Hollow Shaft |
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S/SF/SA/SAF37 |
ф20 |
ф20 |
88 |
0.12-0.55 |
24-204 |
100 |
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S/SF/SA/SAF47 |
ф25 |
ф30 / ф25 |
100 |
160 |
0.18-0.75 |
24-204 |
150 |
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S/SF/SA/SAF57 |
ф30 |
ф35 / ф30 |
112 |
200 |
0.75-1.5 |
24-204 |
250 |
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S/SF/SA/SAF67 |
ф35 |
ф45 /ф40 |
140 |
200 |
0.75-3 |
24-285 |
460 |
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S/SF/SA/SAF77 |
ф45 |
ф60 / ф50 |
180 |
250 |
0.75-7.5 |
24-385 |
1200 |
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S/SF/SA/SAF87 |
ф60 |
ф70 / ф60 |
225 |
350 |
1.1-11 |
24-389 |
2000 |
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S/SF/SA/SAF97 |
ф70 |
ф90 / ф70 |
280 |
450 |
1.5-18.5 |
24-389 |
3500 |
Company profile
Scenario
Packing
FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc.
Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection.
Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice.
Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on.
Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
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| Hardness: | Hardened Tooth Surface |
| Installation: | M1-M6 |
| Samples: |
US$ 849/Piece
1 Piece(Min.Order) | Order Sample SA 97-262.22-AQA110X110
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| Customization: |
Available
| Customized Request |
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What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by CX 2023-06-06
China supplier Transmission speed Reducer Cast Iron Housing Geared Motor Reduction Helical Cycloidal Cyclo Planetary Worm Gear Box Gearbox gearbox engine
Guarantee: 2 several years
Relevant Industries: Garment Stores, Manufacturing Plant, Machinery Restore Stores, Farms, Design works , Vitality & Mining
Excess weight (KG): twenty five
Tailored help: OEM, ODM, OBM
Gearing Arrangement: Bevel / Miter
Output Torque: 2.-24N.m
Input Speed: 1500rpm
Output Velocity: -150rpm
Product name: Gearbox for industry
Materials: Forged Iron Housing
Enter Sort: PTO Shaft
Packaging Particulars: wood case
Port: ZheJiang /HangZhou
Goods Description Click on the photograph to learn about connected products！
| Material | C45,40Cr,20CrMnTi,42CrMo, Copper, Stainless steel and so on as per your requests. |
| Processing | F.orging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment….… |
| Heat Treatment | Carburizing,Induction,Flame,Nitriding….… |
| Main Machines | NC Gear Hobbing Machines, NC Gear Shapers(Gealson, Moude), NC lathe, NC equipment Shaving equipment, NC equipment milling, Nc gear grindingMachines and many sorts of equipment relevant devices. |
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh
China Professional RV+PC Prestage Combination Helical Worm Gearbox with Free Design Custom
Solution Description
Prestage Helical Gear Units(Computer)
The Laptop design is modular and consequently it can be as a individual device mounted on any type of fitted equipment motor(PAM). CZPT the pre-phase helical module on the major reduction unit is very easily carried out as for any motor . The prestage unit cannot be employed by itself, but only coupled with yet another reduction unit.
Components:
Case in aluminum alloy.
Gears:20CrMo, machined accurately foundation on the accurate involute.
The attributes:
(1) Massive output torque
(2) Protected, trustworthy, cost-effective and tough
(3) Secure transmission, tranquil procedure
(4) Higher heat-radiating performance, large carrying potential
(5) Combination of 2 one-stage worm equipment velocity reducers, meeting the requirements of super speed ratio
(1) With exceptional quality and Sensible price tag
(2) Guarantee to delivery on time
(3) Secure, dependable, economical and tough
(4) Stable transmission, quiet procedure
(5) Higher heat-radiating effectiveness, high carrying ability
(6) Each and every solution have to be examined just before sending
Proper angle gearboxes (worm and planetary gears) are strong and can be utilized for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with substantial input speeds, or when gear motor effectiveness is essential. Make contact with our technical revenue employees to assist determine which transmission answer is very best for you.
These compact, light-weight, minimal backlash inline equipment reducers were originally made for encoder applications. They are also appropriate for many other travel methods. Encoder gear reducers have a really low moment of inertia at the shaft enter and are rated for enter speeds up to 3000 rpm. Two body measurements are available with gear ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are obtainable from inventory.
China Standard Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox with Best Sales
Product Description
Transmission Geared Motor Device Wp Nmrv Swl Screw Push Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Pace Variator Gear Reducer Gearbox
Attributes:
one. Light in fat and non-rusting
2. Smooth in operating, can work a lengthy time in dreadful circumstances
three. Higher efficiency, lower sounds
four. Excellent-seeking in appearance, durable in services existence, and small in volume
Item photograph:
Specification for worm gearbox:
| Model | 571 ~ a hundred and fifty |
| Power | .06kw ~ 15kw |
| Input speed | 750rpm ~ 2000rpm |
| Reduction ratio | 1/5 ~ 1/a hundred |
| Input motor | AC (1 period or 3 period) / DC / BLDC / Stepper / Servo |
| Output shaft | Strong shaft / Hollow shaft / Output flange… |
| Dimension common | Metric dimensions / Inch measurement |
| Material of housing | die-solid aluminum / Cast iron / Stainless steel |
| Add-ons | Flange / Reliable shaft / Torque arm / Include … |
FAQ
Q: Can you make the gearbox with customization?
A: Yes, we can customize for each your request, like flange, shaft, configuration, substance, and so forth.
Q: Do you give samples?
A: Of course. The sample is accessible for screening.
Q: What is your MOQ?
A: It is 10pcs for the starting of our enterprise.
Q: What is your guide time?
A: Normal products want 5-30days, a little bit lengthier for customized merchandise.
Q: Do you provide technical assistance?
A: Of course. Our firm have design and improvement staff, we can provide technological assist if you
need to have.
Q: How to ship to us?
A: It is accessible by air, or by sea, or by prepare.
Q: How to pay the cash?
A: T/T and L/C are chosen, with a diverse forex, including USD, EUR, RMB, and so on.
Q: How can I know the solution is ideal for me?
A: >1ST validate drawing and specification >2nd examination sample >3rd begin mass generation.
Q: Can I occur to your organization to pay a visit to?
A: Yes, you are welcome to visit us at any time.
Q: How shall we get in touch with you?
A: You can deliver an inquiry directly, and we will reply within 24 hours.
Gear reducers, also named reducers, come in a number of transmission designs and are developed to multiply torque and minimize enter speed to a desired output velocity. The main advantage of inline gearboxes is their capability to maintain handle in purposes involving large rotational speeds. Their performance and capacity to give large enter speeds with small backlash make inline reducer gearboxes excellent for a wide selection of movement handle apps
Gear reducers are also known as reducers. Mechanical components, by either of these two names, are made to minimize the power transferred amongst the motor and the machine among the rotational speeds (revolutions for every minute). The reducer effectively lowers the rotational speed made by the motor, thus controlling the pace at which the equipment operates and increasing the torque made by the motor. Multiplying the torque developed by the motor will increase the machine’s available electricity – a method known as “mechanical dominance”. In a larger context, equipment reducers are basically resources utilised to improve the performance of gear operation.
China Professional S Series Helical Worm Gearbox Compact Geared Motor near me factory
Product Description
| Sort: | S series Helical Worm Gear Motors |
| Product: | S37-S97 |
| Brand name title: | YBANG |
| Colour: | Blue/Gray or on ask for |
| Material: | HT250 |
| Enter energy: | .12-22kw |
| Output torque: | eleven-4900N.m |
| Output pace: | .twelve-397rpm |
| Bearing: | C&U Bearing,NSK,SKF or on request |
| Seal: | SKF,CTY,CFW or on ask for |
| Origin: | ZHangZhoug, China |
| Guarantee: | one year |
Features of products
1. Highly Standard Modular Developed: The items are very easily linked with and pushed by various sorts of motors and various input energy. The exact same sort geared motor can be tailored to optioned powers of motors. It is for that reason straightforward to comprehend distinct solution for varied specifications.
2. Ratio: Featured several intently divided ratios and extensive selection of them. Really massive ultimate ratios can be acquired by means of blended unites to get to really reduced output speeds.
3. Mounting Arrangement: No rigorous limitation to the mounting arrangement.
four. High Power, Compact Dimension: Housings are manufactured of high energy forged iron. Gears and shaft gears are completed with gas carburizing procedure and exact grounding to sequentially get substantial loading ability of for each specified volume.
5. Long Service Daily life: Under the condition of correctly choosing type dimensions and the regular servicing and use, primary components (count on people very easily-disabled elements) can previous as extended as up to far more than 25,000 hrs. Effortlessly-disabled areas incorporate lubricating oil, oil seals, and bearings.
six. Lower Sound: All important factors are completed by precisely machining, exact assembly, and lastly analyzed, and for that reason, fairly low sound is reached.
seven. Large Performance: The efficiency of gear unit can reach 95%, The performance of worm gear unit can attain 89%.
eight. Large radial loading potential.
nine. Axial load capability of up to 5% of radial load.
(1) With outstanding top quality and Reasonable price tag
(2) Assure to delivery on time
(3) Protected, reputable, economical and tough
(4) Stable transmission, peaceful procedure
(5) Large warmth-radiating effectiveness, substantial carrying capacity
(6) Every single solution must be analyzed just before sending
We are skilled transmission sellers and supply a broad variety of transmissions, an vital part of several generate techniques. Gearboxes can be employed to decrease or increase velocity, enhance torque, reverse or modify the direction of a travel shaft. Gearboxes are also known as equipment drives, speed reducers, equipment motors, speed reducers and equipment reducers.
Gearboxes go by a lot of distinct names, like gear drives, pace reducers, gear reducers, speed reducers, and equipment motors. All terms are used interchangeably when referring to inline gear reducers. Our inventory involves a extensive range of gear reducers for large velocity, large precision programs with input speeds up to 4000 RPM.
China high quality Speed Reducer Planetary Agricultural Travel Track Drive Motor Helical Single Dual Speed Spur Worm Gearbox for High Quality China Factory near me shop
Item Description
Velocity Reducer Planetary agricultural Travel Observe Push Motor Helical Single Dual Speed Spur Worm Gearbox for High Top quality China Factory
Right angle gearboxes (worm and planetary gears) are strong and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with higher enter speeds, or when equipment motor efficiency is important. Get in touch with our technological product sales workers to support figure out which transmission resolution is best for you.
The term “gearbox” is employed to refer to any system that connects a motor to a machine and is composed of a series of gears, also recognized as a gear established. It receives the major enter pace from the motor and alterations it to a various output velocity using its gears. Different kinds and combinations of gears provide particular reasons. The types of gears identified in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The functionality effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the enter resource to the velocity of the output supply
China OEM S Series Helical Worm Reducer Gearbox with high quality
Item Description
Helical Gearmotor Speed Reducer Gearbox R Sequence
Attributes:
-High effectiveness: 92%-ninety seven%
-Compact composition: Small offset output, two stage and three stage are in the identical box.
-High precision: the equipment is created of higher-high quality alloy metal forging, carbonitriding and hardening therapy, grinding procedure to make sure higher precision and steady working.
-Large interchangeability: highly modular, serial design, sturdy versatility and interchangeability.
Specialized parameters
| Ratio | 3.forty one-289.74 |
| Enter electrical power | .12-160KW |
| Output torque | 61-23200N.m |
| Output pace | five-415rpm |
| Mounting variety | Foot mounted, flange mounted, foot and flange mounted, solitary-phase foot mounted, one stage flange mounted, Flange-mounted with prolonged bearing hub |
| Enter Strategy | Flange enter(AM), shaft enter(Advert), inline AC motor input, or AQA servo motor |
| Brake Release | HF-guide launch(lock in the brake launch situation), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor security PTC thermisto) TH(Thermistor safety Bimetal swotch) |
| Mounting Situation | M1, M2, M3, M4, M5, M6 |
| Sort | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing content | HT200 higher-energy solid iron from R37,forty seven,57,sixty seven,seventy seven,87 |
| Housing material | HT250 Large toughness cast iron from R97 107,137,147,157,167,187 |
| Warmth treatment technology | carbonitriding and hardening treatment method |
| Performance | ninety two%-ninety seven% |
| Lubricant | VG220 |
| Defense Class | IP55, F class |
Top quality Manage
Good quality:Insist on Improvement,Try for CZPT With the improvement of tools producing indurstry,consumer by no means satirsfy with the recent high quality of our merchandise,on the contrary,wcreate the price of high quality.
High quality coverage:to enhance the general level in the subject of energy transmission
Top quality View:Ongoing Enhancement , pursuit of excellence
Good quality Philosophy:Quality produces worth
three. Incoming Quality Management
To set up the AQL appropriate amount of incoming content control, to provide the content for the whole inspection, sampling, immunity. On the acceptance of qualified merchandise to warehousing, substandard goods to take return, examine, rework, rework inspection accountable for tracking poor, to keep track of the provider to consider corrective actions to prevent recurrence.
4. Procedure Top quality Management
The manufacturing website of the 1st examination, inspection and last inspection, sampling in accordance to the needs of some projects, judging the good quality adjust development found abnormal phenomenon of producing, and supervise the production division to improve, remove the irregular phenomenon or condition
5. FQC(Final QC)
After the manufacturing section will total the product, stand in the customer’s situation on the finished merchandise good quality verification, in get to guarantee the high quality of buyer anticipations and wants.
6. OQC(Outgoing QC)
Right after the solution sample inspection to determine the experienced, permitting storage, but when the completed product from the warehouse prior to the formal supply of the products, there is a check out, this is called the shipment inspection.Check out articles:In the warehouse storage and transfer position to affirm, whilst confirming the shipping and delivery of the solution is a item inspection to figure out the qualified
Certifications
packaging
FAQ
1. How to pick a gearbox which meets our necessity?
You can refer to our catalogue to choose the gearbox or we can support to choose when you give
the specialized details of necessary output torque, output velocity and motor parameter and so forth.
2. What details shall we give just before positioning a obtain purchase?
a) Type of the gearbox, ratio, enter and output kind, input flange, mounting place, and motor informationetc.
b) Housing shade.
c) Obtain quantity.
d) Other specific specifications.
three. What industries are your gearboxes being used?
Our gearboxes are widely utilised in the locations of textile, foodstuff processing, beverage, chemical business,
escalator,automatic storage products, metallurgy, tabacco, environmental safety, CZPT and and so forth.
4. Doyou sell motors?
We have secure motor suppliers who have been coperating with us for a lengthy-time. They can provide motors
with high good quality.
These compact, light-weight, minimal backlash inline gear reducers ended up originally created for encoder purposes. They are also appropriate for a lot of other travel techniques. Encoder equipment reducers have a really minimal moment of inertia at the shaft enter and are rated for enter speeds up to 3000 rpm. Two body measurements are obtainable with gear ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are available from inventory.
We are knowledgeable transmission dealers and provide a vast selection of transmissions, an essential element of a lot of drive systems. Gearboxes can be used to minimize or enhance speed, improve torque, reverse or change the path of a travel shaft. Gearboxes are also recognized as equipment drives, velocity reducers, equipment motors, pace reducers and gear reducers.
China high quality Shaft Helical Bevel Reducer Worm Gearbox China Manufacturer Industrial CZPT with Good quality
Merchandise Description
shaft helical bevel reducer worm gearbox china manufacturer industrial replacement
Correct angle gearboxes (worm and planetary gears) are sturdy and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with substantial enter speeds, or when gear motor performance is crucial. Make contact with our technological revenue staff to help establish which transmission remedy is best for you.
Gear reducers, also known as reducers, occur in several transmission designs and are made to multiply torque and decrease enter speed to a wanted output pace. The principal benefit of inline gearboxes is their capability to preserve management in programs involving large rotational speeds. Their effectiveness and potential to give large input speeds with nominal backlash make inline reducer gearboxes best for a extensive range of movement handle apps
China supplier S Series Helical Worm Gearbox with 2.2kw Three Phase Motor near me supplier
Product Description
Item Description
Merchandise Functions
High modular layout, biomimetic floor with owned mental home correct.
Adopt German worm hob to method the worm wheel.
With the special equipment geometry, it receives high torque, performance and extended daily life circle.
It can achieve the direct combination for 2 sets of gearbox.
Mounting method: foot mounted, flange mounted, torque arm mounted.
Output shaft: reliable shaft, hollow shaft.
Primary utilized for
Chemical sector and environmental safety
Metal processing
Creating and design
Agriculture and foods
Textile and leather
Forest and paper
Car washing equipment
Thorough Photos
Item Parameters
Specialized knowledge:
|
Housing substance |
Cast iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Equipment material |
20CrMnTi alloy steel |
|
Surface hardness of gears |
HRC58°~sixty two ° |
|
Gear core hardness |
HRC33~forty |
|
Enter / Output shaft substance |
42CrMo alloy metal |
|
Enter / Output shaft hardness |
HRC25~30 |
|
Machining precision of gears |
exact grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat remedy |
tempering, cementiting, quenching, and many others. |
|
Effectiveness |
94%~ninety six% (depends on the transmission stage) |
|
Noise (MAX) |
sixty~68dB |
|
Temp. increase (MAX) |
40°C |
|
Temp. increase (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Manufacturer of bearings |
China top model bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers asked for, SKF, FAG, INA, NSK. |
|
Manufacturer of oil seal |
NAK — ZheJiang or other brand names asked for |
Our Positive aspects
Certifications
Packaging & Shipping and delivery
Firm Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. situated HangZhou metropolis, ZHangZhoug, as 1 specialist producer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare components, owns prosperous experience in this line for a lot of several years.
We are 1 direct manufacturing facility, with advanced generation tools, the robust development team and making capacity to offer good quality products for customers.
Our products commonly served to a variety of industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,picket and so forth. Principal marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any concerns, good offer you usually for you for long term enterprise.
FAQ
Q: Are you trading business or manufacturer?
A: We are manufacturing facility.
Q: How long is your shipping and delivery time?
A: Usually it is 5-10 days if the goods are in stock. or it is fifteen-20 days if the goods are not in stock.
Q: Can we acquire 1 laptop of each and every item for high quality screening?
A: Sure, we are happy to settle for demo purchase for quality tests.
Q:How to pick a gearbox which satisfies your prerequisite?
A:You can refer to our catalogue to pick the gearbox or we can help to decide on when you offer
the technical info of necessary output torque, output velocity and motor parameter etc.
Q: What details shall we give prior to positioning a acquire order?
A:a) Sort of the gearbox, ratio, input and output sort, enter flange, mounting situation, and motor informationetc.
b) Housing coloration.
c) Buy amount.
d) Other specific requirements.
Gear reducers, also referred to as reducers, arrive in many transmission designs and are made to multiply torque and minimize input pace to a wanted output pace. The major advantage of inline gearboxes is their capacity to preserve management in programs involving substantial rotational speeds. Their performance and potential to supply substantial enter speeds with minimum backlash make inline reducer gearboxes perfect for a wide selection of motion handle purposes
When looking at a reducer vs a gearbox, frequently the only variation is terminology. This is because all reducers are gearboxes. Nevertheless, not all gearboxes are retarders. This may possibly sound difficult, but it truly is truly fairly easy. A reducer is a equipment established between the motor and the equipment. The purpose of the reducer is to reduce the rotational velocity transferred in between these two endpoints. The reducer amplifies and multiplies the torque (enter) produced by the motor. Second, a reducer, as the name implies, reduces the speed of the input (output in rpm) so that the output is the correct pace. The term “gearbox” is just a generic phrase utilised for the gear practice among the motor and the device. As a result, all reducers are gearboxes. Even so, not all gearboxes lessen enter pace. Even though uncommon, gearboxes can really improve input speeds. By far the most frequent type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
China high quality Helical Worm Gear Low Noise Cast Iron Ht250 Ground Parallel Shaft Best Speed Reducer Gearbox Die CZPT Lumen Good Price Nmrv High Efficiency Helical Worm Gear wholesaler
Product Description
Helical Worm Gear Low Sound Forged Iron HT250 Floor Parallel Shaft Very best Pace Reducer Gearbox Die Casting Lumen Great Price tag Nmrv High Performance Helical Worm Equipment
F sequence equipment reducer is 1 type of parallel shaft helical gear reducer , which consist of 2 or 3 levels helical gears (relate to gear ratio) in the same circumstance . The hard tooth surface area gear use the higher good quality alloy metal ,the process of carburizing and quenching, grinding ,which give it comply with people :Stable transmission ,minimal noise and temperature ,high loading ,long working carry . Vast application ,focus in Metallurgy ,Sewage remedy,
Chemical Business , Pharmacy ,Agriculture products and Oil industry.
Specs:
1) Output velocity: .6~1,571r/min
two) Output torque: up to 21700N.m
three) Motor energy: .12~200kW
four) Mounted sort: foot-mounted and flange-mounted mounting
| Product Name | SLK Series Rigid Tooth helical bevel reducer |
| Equipment Substance | 20CrMnTi |
| Scenario Substance | HT250 |
| Shaft Material | 20CrMnTi |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Color | Customized |
| Sounds Check | 65~70dB |
| Efficiency | ninety four%~ninety eight% (depends on the transmission phase) |
| Lubricating oil | Shell Omala synthetic oil or mineral oil , or related brand |
| Heat treatment method | tempering, cementiting, quenching,and many others. |
| Model of bearings | C&U bearing, ZWZ,LYC, HRB, SKF,NSK and so on |
| Brand name of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40 ° |
| Temp. rise (Oil)(MAX) | 50 ° |
| Vibration | ≤20µm |
organization data
The term “gearbox” is utilized to refer to any unit that connects a motor to a machine and is made up of a collection of gears, also known as a equipment set. It gets the major input velocity from the motor and alterations it to a distinct output speed employing its gears. Distinct sorts and mixtures of gears provide certain needs. The kinds of gears found in gearboxes contain spur gears, bevel gears, helical gears, helical gears and worm gears. The performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the enter resource to the pace of the output resource
Below is a list of our at the moment offered industrial gearboxes. If you can not locate what you are looking for, make sure you contact the factory for more choices. At EP, we are continually creating new goods and retrofitting old types to meet up with buyer requirements.