Item Description

A. Specification of 12V 20RPM DC Gear Motor Planetary 36MM Gearbox:

one. Voltage: twelve/24V
two. Speed: 1.2-2000RPM
3. Torque: .2-50Kgf.cm
four. Output Energy: one-5W
five. Gearbox Ratio:  one:3.7 to 1: 3736
six. Gearbox Diameter: 36mm
seven. Gearbox Duration: 25.1-fifty.9mm
eight. Motor Size: 29.1mm
9. Shaft Diameter: 8mm
10. Shaft Length: Customized

Observe: The data sheet is only for reference, We can make the motor according to your need right after Analysis

How to calculate the motor with gearbox output specs?
1. Output Speed(No-load)=Motor Speed(No-load)/Reduction Ratio
2. Output Torque=Motor Torque*Reduction Ratio*Gearbox Efficiency
 
e.g.: 
PG36GR124500-19.2K
1. Output Speed(No-load)=4500/19.2=234RPM
two. Output Torque=sixty seven.6*19.2*eighty one%=1051.3g.cm≈1kg.cm=.1Nm (Should not be higher than Max. Gear Running Torque)

B. Firm Potential

HangZhou CZPT Co. Ltd is a company and exporter of numerous of motors with more than 10 years experience.
Our merchandise ranges incorporate:
1) DC Brush motor: 6-130mm diameter, .01-1000W output power
2) DC Spur Gear Motor: 12-110mm diameter, .1-300W output energy
3) DC Planeary Gear Motor: 10-82mm diameter, .1-100W output power 
four) Brushless DC Motor: 28-110mm, 5-1500W output power 
5) Stepper Motor: NEMA 08 to NEMA forty three, Can with gearbox and direct screw
six) Servo Motor: 42mm to 130mm diameter, fifty-4000w 
seven) AC Gear Motor: forty nine to 100mm diameter, 6-one hundred forty output power 

one. Creation Line:

2. Tests Tools:

3. Certificates:

4. Client Visits:

6. FAQ:

Q: What is actually your main items?
A:We at present generate Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can verify the specs for above motors on our website and you can e mail us to recommend needed motors per your specification too.

Q:How to choose a suitable motor?
A:If you have motor pictures or drawings to demonstrate us, or you have detailed specs like voltage, velocity, torque, motor dimension, operating manner of the motor, required life time and noise stage etc, please do not be reluctant to let us know, then we can advocate appropriate motor per your request accordingly.

Q: Do you have personalized support for your regular motors?
A:Indeed, we can customize per your request for the voltage, speed, torque and shaft measurement/form. If you require further wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it way too.

Q:Do you have specific layout services for motors?
A:Indeed, we would like to design motors individually for our clients, but it may possibly want some CZPT cost and design and style charge. 

Q:Can I have samples for screening very first?
A:Sure, undoubtedly you can. Right after confirmed the needed motor specs, we will quote and give a proforma bill for samples, once we get the payment, we will get a PASS from our account section to move forward samples accordingly.

Q:How do you make sure motor quality?
A:We have our own inspection processes: for incoming components, we have signed sample and drawing to make positive qualified incoming components for generation procedure, we have tour inspection in the process and closing inspection to make positive certified items ahead of delivery.

Q:What’s your guide time?
A:Normally talking, our standard regular product will require 25-30days, a bit lengthier for tailored products. But we are quite versatile on the lead time, it will is dependent on the distinct orders

Q:What’s your payment term?
A:For all our new consumers, we will need forty% deposite, 60% compensated ahead of shipment.

Q:When will you reply after obtained my inquiries?
A:We will reaction within 24 hrs as soon as get your inquires.

Q:How can I trust you to make sure my cash is secure?
A:We are qualified by the 3rd social gathering SGS and we have exported to in excess of eighty five nations around the world up to June.2017. You can examine our reputation with our current consumers in your region (if our clients do not head), or you can purchase by means of alibaba to get trade assurance from alibaba to make confident your money is protected.

Q:What’s the least purchase amount?
A:Our least order quantity relies upon on distinct motor designs, make sure you electronic mail us to verify. Also, we typically do not settle for personalized use motor orders. 

Q:What is actually your transport strategy for motors?
A:For samples and packages significantly less than 100kg, we usually recommend categorical shipping For large deals, we usually recommend air transport or sea shipping and delivery. But it all is dependent on our customers’ requirements.

Q:What certifications do you have?
A:We at present have CE and ROSH certifications.

Q:Can you send me your price record?
A:Because we have hundreds of various goods, and price varies for each different technical specs, we are not CZPT to offer a price checklist. But we can estimate in 24 several hours once obtained your inquirues to make positive you can get the cost in time.

Q:Can I visit your firm?
A:Of course, welcome to go to our firm, but remember to let us know at least 2 months in advance to help us make positive no other meetings during the working day you visit us. Many thanks!

Weclome get in touch with with us if have any queries about this motor or other items!

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What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

editor by czh 2023-01-05